Sand Iron Casting

The sand castings are the most popular casting process, which is used to make large components using iron, bronze, brass and other material. The sand cores used for the formation of inner lining of hollow parts of the cast are formed from dry sand components These are developed to have a good collapsibility (the castings shrinks while cooling) to evade defects in the castings such as hot tearing and cracking.

Material Range in Production :

Cast Iron and SG Iron to various grades as per the requirement of Indian and International clientele in machined and unmachined conditions.

Markets we serve :

Pumps/Pumping Equipment Valves and Fittings Material Handling Power Generation Chemical Process

Mining Machinery/Equipment Compressors Construction Machinery Machine To

Weight Parameters :

• Max 5 M.T. per pc. for cast iron
• Max 4 M.T. per pc. for S G Iron
• Max 5 M.T. per pc. for Alloyed cast iron

Installed capacity :

• 350 M.T. / annum
• 100 M.T. / annum
• 10 M.T. / annum

Testing Facilities and Practices:

• Carbon & Sulphur Determinator
• Metallurgical Microscope
• Micro Polishing Machine
• Sieve Analysis apparatus
• Universal Sand Testing Machine with Accessories
• Sand Testing requirements like permeability meter, moisture teller, liquid limit tested etc.

Other Sand Testing requirements like Permeability Meter, Moisture Teller, Liquid Limit Tester etc.

Lost Wax Casting

We manufacture a wide range of precision engineered lost wax castings that are available in Carbon Steel & Alloyed Steel in the weight ranging from 50 Grams to 65 Kgs single piece weight. We also have the ability to undertake CNC machining for our range of lost wax castings.

Material Range in Production : 

A wide range of Carbon Steels, Low and High Alloy Steels, Stainless Steels, Duramet, Agronite, Hast Alloy, Monel, Aluminum & Alloys, Copper & Alloys, Nickel, Cobalt & Chromium based Super Alloy

Markets we serve :

 

Valves Fitting & Strainers Pump Spares Fire Fighting Equipment

Automobile Parts General Engineering

Weight Parameters	From few grams to 70 Kgs.
Size Parameters	400mm x 400mm x 400mm
Installed capacity	70 Tones / annum
Testing Facilities and Practices	Mechanical, Chemical, NDT, Hardness, Hydrotest, General Inspection, Micro Structure Test.

Advantage

• Intricate and complex shape & size can be easily Cast will freedom of design.
• An excellent surface finish and high degree of "as Cast" dimensional accuracy can be obtained.
• In general, components weight from 250 grams to 70 Kgs can be cast by this process
• The process gives a product which is essentially a near net shape wherein machining is either totally eliminated or reduced to a minimum.
• Accurate reproduction of fine details e.g slots, holes and case lettering is achieved

Steel Sand Casting

We make use of high quality steel to develop corrosion resistant sand castings. Our sand castings are flexible form of casting that allows for the usage of recyclable and permanent patterns.

OPEN DIE FORGING

Open Die Forged components such as sleeves, housings, bearing shells & long weld necks are the one, which are being covered under hollow forgings. These hollow forgings / Steel Forged Rings are made using Mild Steel, Alloy steel and Stainless Steel of any grade.

Material Range in Production : 

Any grade of Carbon steel, alloy steel and stainless steel in pre-machined and finished machined condition

Markets we serve :

 

Automobile eg. Tractor and Farm EquipmentPetrochemicals

Earthmoving Electric transmission Machine tools

Weight Parameters	Upto 8000 kgs single piece.
Size Parameters	Maximum 1000 mm diameter x 6000 mm length
Installed capacity	180 M.Tons / annum
Testing Facilities and Practices	Mechanical, Chemical, NDT, Hardness, General Inspection, Micro Structure Test. Ultrasonic test.

Forge Machining Part

We offer an extensive range of forged machining parts that finds application in towing, lashings & other automotive industries. Our range of forged parts is made of high graded raw material, procured from certified vendors and thorough inspection.

FORGE MACHINING PART 

 

• MOC: 42 CRM04
• PROCESS: FORGING
• SIZE: 32X70MM
• WEIGHT: 600GM/PIECE

FORGE MACHINING PART

• MOC: 42 CRM04
• PROCESS: FORGING AND MACHINING
• SIZE: 35X35X45 MM
• WEIGHT: 240GM/PIECE

Closed Die Forgings

Our range of closed die forgings is fabricated in compliance with the international standards, which are remarkably shaped to give utmost satisfaction to the user. These close die forgings showcases high performance & high efficiency through its features, thus are very useful in varied applications.

Material Range in Production : 

Carbon, alloy and stainless steel and supply them in as forged, heat treated, partially or fully machined condition.

Markets we serve :

 

Automobile eg. Tractor and Farm Equipments Petrochemicals

Earthmoving Electric transmission Machine tools

Weight Parameters	Upto 50 kgs single piece.
Installed capacity	10,800 Tones/annum
Testing Facilities and Practices	Mechanical, Chemical, NDT, Hardness, General Inspection, Micro Structure Test. Ultrasonic test.

We provide our clients with pressure die casting that is particularly designed by our team of skilled engineers. We make sure that these castings are manufactured with quality raw material and conform to industrial standards. High in quality, these castings are also available in customized form that comprising all the specifications provided by the clients.

Material Range in Production : 

Aluminum Casting Alloys - LM Series BS 1490 1970

Markets we serve :

 

Engineering & Automobile Industry Textile Industry Material Handling Permanent Mould Tool

Electrical Industry Industry Audio & Plant Communication Systems

Weight Parameters	10 gm to 2 Kgs.
Installed capacity	300 MT / annum
Testing Facilities and Practices	Engineering & Automobile Industry, Textile Industry, Electrical Industry

CAD Drafting/Designing, Reverse Engineering & Rapid Prototyping

Capitalizing on our in-depth knowledge & advanced techniques that are coupled with our skilled workforce, we render world-class CAD services to cater to the varied needs of our clients.

CAD Designing
Specializing in 2D and 3D drawings & solid modeling designs, we also offer documentation and CAD conversion services as per the requirements of our clients. We make use of designing resources, specific methodologies, data transition & collaborative engineering to support transition of quick digital engineering CAD systems. With the help of our web-based projects management & tracking system, we keep a tab on the progress of the projects. Our procedures consist of developing data for CAD systems, including 3D solid modeling, reverse engineering, rapid prototyping & analysis.
   
Reverse Engineering
We offer reverse engineering services that are used to create ‘’as built’’ CAD drawings from the original parts. Providing complete 2D & 3D scanning solutions, we are capable of producing dense & clean data from complex machined parts, which are important for reverse engineering of a CAD-compatible surface. Our laser scanning techniques are suitable for different shapes & surface finishes such as complex parts, shiny & freshly machined parts, mixed surfaces & contoured shapes.

Working Methodology: A part, mould, die or template provided by our clients is physically scanned to capture & model the piece and then it is manipulated as per the needs of our customers.

Use of Process: It is used for keeping the same shape but changing the original dimensions (i.e., mirroring, scaling, inverting, etc).

Rapid Prototyping
We provide affordable & flexible  rapid prototyping solutions to our clients. Its beneficial for design visualization and lab tests by creating conceptual physical representative model of any part. This model is then used by the engineers to inspect form & fit along with performing functional tests.

This highly automatic process involves production of real & physical models from 3D CAD models. Prototyping helps , verify a design and any specific design concept can be turned into a prototype. Further, it can even replicate product performance without extra cost or time taken by  conventional prototyping methods.

Advantages of Rapid Prototyping for the foundry industry include:

1.Speed: The modern foundry man readily recognizes good casting design and product testing as necessary tools of his trade, but these take time. Rapid Prototyping gives the foundry ability to get complex prototypes back to the customers' hands quickly to determine systems shrink rates and develop difficult gating.  RP patterns for investment castings are especially beneficial when the product is more complicated and sophisticated.
2.Design Validation: With a solid representation of an engineering concept in hand quickly and relatively inexpensively, the customer and the foundry together can work out design imperfections, accuracy, casting potential and the ultimate functional capability of the part before committing to any production tooling, thereby reducing project cost & risk.
3.Low volume production: The rapid prototype is a cost-effective option in scenarios when engineers require when limited test models must be built without a final design. Rapid prototyping can be ideal for small quantities of complex parts. Here, one takes full advantage of investment casting’s capabilities, without the cost of hard tooling.
4.Master Pattern: RP patterns can be used as masters which can be mounted on a pattern plate.  One can also cast multiple patterns from the master and mount them on a pattern plate after finishing them to proper dimensions.

The sand castings are the most popular casting process, which is used to make large components using iron, bronze, brass and other material. The sand cores used for the formation of inner lining of hollow parts of the cast are formed from dry sand components These are developed to have a good collapsibility (the castings shrinks while cooling) to evade defects in the castings such as hot tearing and cracking.

Material Range in Production :

Cast Iron and SG Iron to various grades as per the requirement of Indian and International clientele in machined and unmachined conditions.

Markets we serve :

Pumps/Pumping Equipment Valves and Fittings Material Handling Power Generation Chemical Process

Mining Machinery/Equipment Compressors Construction Machinery Machine To

Weight Parameters :

• Max 5 M.T. per pc. for cast iron
• Max 4 M.T. per pc. for S G Iron
• Max 5 M.T. per pc. for Alloyed cast iron

Installed capacity :

• 350 M.T. / annum
• 100 M.T. / annum
• 10 M.T. / annum

Testing Facilities and Practices:

• Carbon & Sulphur Determinator
• Metallurgical Microscope
• Micro Polishing Machine
• Sieve Analysis apparatus
• Universal Sand Testing Machine with Accessories
• Sand Testing requirements like permeability meter, moisture teller, liquid limit tested etc.

Other Sand Testing requirements like Permeability Meter, Moisture Teller, Liquid Limit Tester etc.